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Job Hazard Analysis: Free JHA Template for Small Businesses

Job Hazard Analysis: Free JHA Template for Small Businesses
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Quick Answer

A job hazard analysis breaks a job into steps, lists the hazards in each step and records the controls that reduce them. Following OSHA's guidance, select and prioritize jobs, analyze each step, describe hazards, choose controls using the hierarchy of controls (elimination, substitution, engineering, administrative, PPE) and review the JHA regularly. Involve the workers who do the job and use the JHA for training.

Most workplace injuries happen during ordinary tasks people do every day: lifting, cutting, climbing, cleaning. A job hazard analysis takes one of those tasks, breaks it into steps and asks what could go wrong at each one and how to prevent it.

This guide includes a free JHA template and explains OSHA's steps, which jobs to analyze first, how to find hazards, how to choose controls and how to keep JHAs useful.

Note: This is general information, not safety engineering or legal advice. Specific OSHA standards may apply to your work, and some states run their own OSHA-approved plans.

What Is a Job Hazard Analysis?

OSHA describes a job hazard analysis as a step-by-step process that looks for current and potential future hazards in a workplace. It is also called a job safety analysis (JSA). A JHA focuses on the relationship between the worker, the task, the tools and the work environment.

TermMeaning
JobA specific task, like changing a fryer oil or unloading a truck
StepOne action in the job
HazardSomething that could cause injury or illness
ControlA way to eliminate or reduce the hazard

Free Job Hazard Analysis Template

Job Hazard Analysis
Job / task: __________  |  Location: __________  |  Department: __________
Prepared by: __________  |  Workers involved: __________  |  Date: ______  |  Review date: ______
Required PPE: __________  |  Required training: __________

#Job stepHazardsControlsResponsible
1
2
3
4
5

Reviewed by: __________  |  Approved by: __________  |  Date: ______

OSHA's Steps for a Job Hazard Analysis

  1. Select and prioritize jobs to analyze.
  2. Analyze all steps of the job.
  3. Look for and describe hazards.
  4. Select, install, maintain and review controls.
  5. Review the job hazard analysis.

OSHA also suggests starting with a conversation with workers about the hazards they face on the job.

Choosing Which Jobs to Analyze First

You don't need a JHA for every task on day one. Start with the jobs most likely to hurt someone:

Your injury records and incident reports are a good place to start. See the employee incident report form.

Breaking a Job Into Steps

Watch the job being done and list each step in order, starting each with an action word: lift, carry, cut, connect. Aim for enough detail to see the hazards but not so much that the JHA becomes a manual. Most jobs fit into roughly 5 to 10 steps. OSHA suggests that having someone other than the usual worker observe can help spot hazards that experienced workers no longer notice.

Identifying Hazards

AskHazard examples
Can someone be struck by or against something?Falling objects, moving vehicles, sharp edges
Can someone get caught in or between something?Moving machine parts, rolling carts, doors
Can someone slip, trip or fall?Wet floors, cords, ladders, roofs
Can someone strain or overexert?Heavy lifting, awkward positions, repetition
Is there contact with hot, cold, electrical or chemical hazards?Fryers, steam, live wires, cleaning chemicals
Is there noise, dust, fumes or poor air?Saws, grinders, sanding, solvents
Is the work environment a factor?Heat, cold, lighting, working alone

The Hierarchy of Controls

OSHA describes the hierarchy of controls as a way of ranking controls from most to least effective: elimination, substitution, engineering controls, administrative controls and personal protective equipment.

ControlWhat it meansExample
EliminationRemove the hazard completelyHave materials delivered to ground level instead of carried upstairs
SubstitutionReplace with something less hazardousUse a less hazardous cleaning product
Engineering controlsIsolate people from the hazardMachine guards, ventilation, lift tables
Administrative controlsChange how people workProcedures, training, job rotation, signs
PPEProtect the worker's bodyGloves, safety glasses, hearing protection

Start at the top. PPE is important, but it's the last line of defense, not the first choice.

Involving Workers

OSHA stresses involving workers in identifying hazards and choosing controls. The people who do the job know the shortcuts, the near misses and the tools that don't work right. Ask them to review the steps, point out hazards and suggest controls. Workers are also more likely to follow controls they helped choose.

Sample Completed JHA: Changing Fryer Oil

StepHazardsControls
1. Turn off fryer and let oil coolBurns from hot oilWait until oil reaches the cool-down temperature set in your procedure; post sign
2. Drain oil into containerSplashes, spills, slipsUse approved oil caddy; gloves, apron and face shield; dry floor
3. Move container to disposalHeavy load, spills, slipsWheeled caddy; clear path; two people if needed
4. Clean fryerChemical contact, sharp edgesFollow product label; gloves and eye protection
5. Refill with fresh oilLifting strain, spillsSmaller jugs or pump; good posture

This is an example only. Follow the equipment manufacturer's instructions and your own procedures.

JHAs by Industry

IndustryJobs to analyze first
ConstructionLadder and roof work, trenching, power tools, material handling
RestaurantsFryers, slicers, knives, hot liquids, wet floors
WarehousesForklifts, loading docks, stacking, manual lifting
LandscapingMowers, trimmers, chainsaws, chemicals, heat
CleaningChemicals, ladders, wet floors, lifting
HVAC and plumbingAttics, roofs, electrical work, confined spaces
RetailStocking, box cutters, ladders, lifting

Using JHAs for Training

A completed JHA makes a simple training tool. Walk new employees through the steps, hazards and controls before they do the job, then watch them do it. Keep JHAs where workers can find them, and record training. See the employee training log.

Reviewing and Updating JHAs

A safety committee can own the review schedule. See how to start a workplace safety committee.

Example: A Landscaping Company

A landscaping company had several back strains in one season, mostly from unloading mulch and stone. The owner and two crew leads did a JHA on unloading and spreading materials. They switched to bulk delivery dumped close to the beds, added wheelbarrows with better tires, set a team-lift rule for bags over a set weight and rotated tasks during the day. Back strains dropped the next season.

Common JHA Mistakes

JHA Checklist

StepDone?
Talk with workers about hazards
Pick high-risk jobs first
Observe the job and list steps
Identify hazards for each step
Choose controls using the hierarchy
Train workers on the JHA
Review after changes and on a schedule

Sample Completed JHA: Unloading a Delivery Truck

StepHazardsControls
1. Position truck and chock wheelsTruck movement, struck by vehicleSpotter, wheel chocks, high-visibility vests
2. Open doors and inspect loadShifting load falling outOpen doors slowly; stand to the side
3. Unload boxes by handBack strain, dropped boxesUse hand truck; team lift for heavy items; keep path clear
4. Move pallets with pallet jackCrushed feet, collisionsTraining; safety shoes; clear aisles
5. Break down boxesCuts from box cuttersSafety cutters; cut away from body; gloves

This is an example only. Adapt it to your equipment, building and procedures.

JHA Risk Rating

Some businesses add a simple risk rating to prioritize fixes. Rate how likely the hazard is and how severe the result could be, then multiply.

Likelihood \ Severity1 Minor2 Moderate3 Serious
1 Unlikely123
2 Possible246
3 Likely369

Address high scores first. Re-rate after controls are in place to confirm they worked.

JHAs and Written Procedures

A JHA and a standard operating procedure work together. The SOP explains how to do the job; the JHA explains where the hazards are and how each one is controlled. Many businesses add the controls from the JHA directly into the SOP so workers see them at the right step. See SOPs for small business.

Holding a JHA Review With Your Team

  1. Pick one job and invite the workers who do it.
  2. Walk through the job or watch it being done.
  3. List the steps together on a whiteboard or form.
  4. Ask what could go wrong at each step.
  5. Brainstorm controls, starting with elimination.
  6. Assign owners for any new controls.
  7. Schedule a follow-up to confirm controls are in place.

Keep it practical and short. A 30-minute session on one job often finds fixes nobody had thought about.

Tracking Corrective Actions

HazardControlOwnerDue dateDone
☐
☐
☐

A JHA only helps if the controls actually get put in place. Track each new control until it's done and verified.

JHAs for Short or One-Time Jobs

Some jobs happen once, like moving heavy equipment or working in an unusual location. A quick pre-task review using the JHA format can still help: list the main steps, hazards and controls on one page and go over it with the crew before starting. The short time spent planning often prevents the injuries that happen when people improvise.

Questions to Ask at Each Step

OSHA's guide suggests asking questions like these to describe each hazard clearly. A clear hazard description makes it easier to pick the right control.

Health Hazards, Not Just Injuries

JHAs often focus on cuts, falls and strains, but health hazards matter too: noise, dust, fumes, chemicals, heat and repetitive motion. These may not cause an immediate injury but can cause illness over time. Include them in your hazard list, especially for jobs involving cutting, grinding, sanding, spraying or cleaning products.

Common Controls for Small Businesses

HazardPossible controls
Heavy liftingCarts, lift tables, smaller packages, team lifts
Wet floorsMats, drains, cleanup procedures, slip-resistant shoes
LaddersCorrect ladder type, inspection, three points of contact
Sharp toolsSafety knives, guards, cut-resistant gloves
ChemicalsLess hazardous products, ventilation, labeling, gloves
HeatWater, shade, rest breaks, earlier start times
NoiseQuieter equipment, distance, hearing protection

Keeping JHAs Simple

A JHA doesn't need to be long. A one-page form with a handful of steps, clear hazards and practical controls is more useful than a long document nobody reads. If a JHA gets too long, consider splitting it into two jobs.

Sharing JHAs With New Hires and Temps

New and temporary workers are often at higher risk because they don't know the job or the workplace yet. Make JHAs part of onboarding for any job with significant hazards. Review the steps and controls before their first shift on that job, and pair them with an experienced worker until they show they can do it safely. See the new hire orientation checklist.

Storing and Finding JHAs

Keep JHAs in one place, organized by department and job, with the date of the last review. Post copies where the job is done or make them available on a phone or tablet. A JHA that sits in a binder in the office won't help a worker in the field.

Measuring Whether JHAs Are Working

MeasureWhat it shows
Injuries on analyzed jobsWhether controls are reducing harm
Near misses reportedWhether workers feel comfortable reporting
Controls completed on timeWhether fixes actually happen
JHAs reviewed on scheduleWhether JHAs stay current
Workers trained on JHAsWhether the information reaches the field

Review these with your safety committee or management team a few times a year. If injuries continue on a job with a JHA, revisit the analysis with the workers who do the job. The goal is fewer injuries, not more paperwork, so focus on the jobs where the JHA leads to real changes.

Getting Started With Your First JHA

Pick the one job that worries you most, gather the two or three people who do it most often and spend 30 minutes walking through it together using the template. Write down the steps, the hazards and the controls you agree on, assign owners for any fixes and set a date to check back. Then train everyone who does the job on what you found. After that first JHA, the next ones get faster, and you'll start to build a library that covers your highest-risk work.

Small businesses can also contact OSHA's free On-Site Consultation Program for help identifying hazards. OSHA describes it as no-cost, confidential and separate from enforcement, and it is aimed primarily at smaller businesses.

Organize Safety Work With Updoot

Updoot's SOP management keeps JHAs and safety procedures where crews can find them, and the risk register tracks hazards and actions until they're closed.

Sources

Related Reading

Workplace Safety Committee →

Employee Incident Report Form →

Risk Register →

Frequently Asked Questions

What is a job hazard analysis? ▶
A step-by-step review of a job to find hazards and choose controls for each step.
Is a JHA the same as a JSA? ▶
The terms are often used interchangeably.
What are OSHA's JHA steps? ▶
Select jobs, analyze steps, describe hazards, select and maintain controls and review the JHA.
Which jobs should get a JHA first? ▶
Jobs with past injuries, serious hazards, recent changes or worker concerns.
What is the hierarchy of controls? ▶
Elimination, substitution, engineering controls, administrative controls and PPE, from most to least effective.
Should workers be involved? ▶
Yes. OSHA stresses involving workers in identifying hazards and choosing controls.
How often should JHAs be updated? ▶
After incidents, when the job changes and on a regular schedule.
Can a JHA be used for training? ▶
Yes. It walks new workers through steps, hazards and controls.
How do I prioritize JHA hazards? ▶
Rate likelihood and severity and address the highest scores first.
How are JHAs and SOPs related? ▶
The SOP explains how to do the job; the JHA identifies hazards and controls, which can be added to the SOP.
Should JHAs include health hazards? ▶
Yes. Include noise, dust, fumes, chemicals, heat and repetitive motion along with injury hazards.
Should new hires review JHAs? ▶
Yes. Make JHAs part of onboarding for jobs with significant hazards.

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